Diffusion Bonding Dies
Elmet Technologies manufactures precision diffusion bonding dies to meet the exacting specifications of high-performance applications. Built from molybdenum alloys such as TZM and MHC, our dies maintain structural integrity under extreme thermal and mechanical stress, ensuring consistency and high-quality materials across complex geometries. All dies are custom fabricated to support uniform heat distribution and precise pressure control, maximizing performance and integrity during the bonding cycle.
Our team of experts is here to help develop custom components and design alloy materials to meet unique performance needs. Through our unique and expanding capabilities, Elmet Technologies sets a new standard of forged products for the aerospace and defense industries. We manufacture a wide range of large sizes in several shapes and geometries. Additionally, we offer finite element modeling (FEM) and extensive powder metallurgy capabilities to ensure diffusion bonding dies fulfill market requirements.
What Is the Diffusion Bonding process?
Diffusion bonding is a solid-state welding technique where two or more metal surfaces are fused together through the application of controlled heat and pressure over time. The technique of diffusion bonding enables the formation of high-strength joints, particularly between metals that are difficult to weld using conventional methods. In diffusion bonding, the role of the die is critical. At Elmet Technologies, we understand how design, material selection, and surface finish of the die directly influence the bond quality, dimensional accuracy, and structural integrity of the final assembly.
tzm alloy
The TZM alloy, which stands for Titanium Zirconium Molybdenum, offers strength and creep resistance at extremely high forging temperatures. Its grain structure and stability make it ideal for dies used in high-temperature applications.
mo alloys
Our custom molybdenum (Mo) alloys deliver excellent strength, thermal conductivity, and dimensional stability. They are highly customizable in forging applications and perform reliably in high-temperature environments.
mhc alloy
The MHC alloy, which denotes Molybdenum Hafnium Carbide, is engineered through the powder metallurgy process. It offers strength, as well as high recrystallization temperature, thermal expansion, and conductivity.
Unique Processes and Capabilities
Elmet Technologies delivers unmatched precision and performance through powder metallurgy processes and advanced manufacturing capabilities, including:
- Manufacture of various forging products: billets, blanks, dies, blocks, and more.
- Extensive manufacturing capabilities, fully-integrated, from metal powder to part.
- Collaborative engineering process that supports fulfilling all project requirements.
- Material options that include custom molybdenum alloys, as well as TZM and MHC.
- Quality control procedures ensure consistent material and superior product quality.
The only U.S.-owned-and-operated, fully integrated manufacturer of molybdenum materials and products.
A Global Leader in Refractory Metals
Elmet Technologies is a global leader in the design and manufacture of precision diffusion bonding dies, specializing in refractory metals engineered for extreme temperature and pressure environments. With advanced metallurgical expertise and state-of-the-art facilities, we deliver custom solutions that ensure superior bond quality and always provide consistent performance.
